Due to the wide range and high cost of stainless steel products, most of them need to be customized. However, during the customization process, various challenges often arise.
Poor quality materials: Common stainless steel materials are typically classified as 201 and 304, with a price difference of almost 50%.
Insufficient material thickness: If the required thickness is 1.0mm, manufacturers might use 0.85mm instead.
Welding issues: Welding can be either spot welding or full welding. Full welding, while stronger, is more expensive.
Electroplating color variation: The color of stainless steel plates can vary between batches.
Transportation problems: Finished products are often damaged during transportation and are difficult to repair.
So, how can these problems be effectively addressed?
– Material quality: Whether it’s 201 or 304 stainless steel, you can purchase a stainless steel testing solution for around 10 yuan to verify the material’s authenticity with a simple drop test.
– Welding process: Choose the welding method based on actual needs. If the product doesn’t require load-bearing, electric welding is a more cost-effective option that also looks aesthetically pleasing.
– Color consistency: It’s best to use stainless steel sheets from the same batch to minimize color differences. If that’s not possible, ensure the color and sample match by at least 90%, which will make any variations barely noticeable to the naked eye.
– Transportation care: Colored stainless steel products require more delicate handling. Make sure to remind workers to avoid major impacts during transportation and installation, and insist on the use of gloves throughout the process to prevent damage.